A great idea for some Halloween tricks to save you from spending money on a costume, check it out!
These are the shapes I cut out of them to use. Pieces A and B are cut from the first milk jug and then piece C is cut from the second milk jug. This really was a prototype, so next time I think I'd go for a taller piece as section C. I guess it depends on the size of the head you're making it for though. My kids are four and just turned six, so petit was the aim of the game with this helmet.
I used hot hotglue, rather than the low temp stuff, in order to try and secure the pieces together more firmly. As you can see from these photos, piece A was the lower front and sides of the helmet and piece C is the front of the helmet from the nose up. The pouring top part of the milk jug had to be cut off to make piece C, so to cover up that and make the helmet a bit more aesthetically pleasing I cut out the circular indent from the side bit that was left over from first milk jug. This fitted in nicely to fill that hole.
I had a can of white spray paint, so I used that on it. You could paint it with acrylic craft paint though, or if you are smart then you could deliberately get the totally opaque white milk jugs to start with!
Here it is painted up with black, white and grey craft paint. I had the paint out already from making the peg dolls, but a grey and black sharpie marker would do the job. I decided at the last minute to put the ear cover things on (they are made from the bottom plastic sections from the containers you get from the 50cent toy dispensers around here). The horizontal black line around the forehead is just a strip of black electrical tape.
As far as clothing went, I just used a back long sleeved top with a white vest over it. I didn't have a poloneck/turtleneck so I just gave them a black dollar store ear warmer band to put on around their neck. I didn't get as far as doing anything for the lower half of this outfit, because the kids are happy to just run around in it as it is (they want to be Darth Vader and Princess Leia for halloween anyway). I hope this is useful for a few of you that have wannabe storm troopers. It's not totally accurate and if I did it again then I'd change a couple of things, like removing the front nossle to make a better version of the mouth area, but it's good enough that most young kids will be happy with it.
